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There is a known problem with one of the components within
this series of Yaesu transceivers. The problem involves
the FT101, 901 and 902 models. It may involve other models
as well, but these are the ones I know for sure.
The interstage coupling capacitor between the driver stage
and the PA stage can become leaky over time. When that happens,
the DC voltage present on the plate of the 12BY7 tube driver
can cause an increase in plate current on the 6146B PA tubes.
It can also cause the output power to appear to "fall
off" giving the impression the tubes are soft. In other
words, in the Tune Mode, power will register maximum initially
but will decrease to a lower level within a few seconds.
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If the leakage is severe or the capacitor actually shorts (which
it often does) damage can occur to the PA tubes. I have read that
in some cases, if the circuitry is configured such that high voltage
is present even during receive, damage can occur to the radio
even if you do not put it in transmit mode. The capacitor in question
is a 100 pf 1000 VDC mica. The solution is to replace it.
The capacitor is labeled C01 on the schematic for the 902DM.
It goes by other names in the other models. I think it may even
be a different value in some of the other models. I believe the
value and label are the same in the 901DM. Either way, it's easy
enough to find on the schematic. It is between the plate of the
driver tube and the grid circuitry of the PA tubes.
My 902DM had exhibited the hint of the symptoms indicating either
softness of the tubes, or perhaps that this capacitor was at least
slightly leaky. Not wanting to risk damaging my radio, I left
it powered off until I obtained and installed a replacement.
The capacitor is not particularly easy to get at, but some of
the descriptions of the process I have read made it sound much
worse than it really is. It is located on a circuit board which
is just below the two PA tubes. In fact, the PA tube sockets are
mounted on this board. The description given here applies to the
FT-902DM, and I believe the FT-901DM. I do not know how it may
differ from the earlier models such as the 101, 102, etc.
To get to the circuit board you have to (after removing the two
half outer covers) remove the screen top off the PA cage, the
side cover and the bottom screen cover of the cage. Two wire leads
will have to be unsoldered in order to lift the board out to gain
access to the capacitor. One lead is from the plate circuit of
the driver. It is red in my radio and I presume that is its common
color at least in this model. It passes through a feed through
seen in the lower right in the first photo. You must also unsolder
the bare lead from the board to the phono plug on the rear panel.
Some correspondence I've seen stated that the capacitor number
is stamped on the board. It is not on my radio.
Click on pictures for larger views

Board in position, screws removed
in preparation to lift board |

Board exposed showing the original C01
above the right hand tube socket |

Topside view
PA tube sockets partly in position |

New silver mica capacitor installed |

Board back in place Leads resoldered |

FT-902DM PA stage closeup |
I really noticed the dust when I started editing the photos.
Don't worry, I did some cleaning before I put things back together.
Though I tested the original C01 capacitor out of circuit both
with a high impedance ohmmeter and with a capacity checker and
it indicated that it was ok, I would not trust it considering
the reputation of this component. After putting the radio back
together and going through the tune up procedure, the radio tunes
fine and it produces a consistent 100 watts output on bands 17
and 15 meters. It produces 75 watts on 10 meters. I didn't try
the lower bands but I suspect it will produce 100 or more watts
on those as well. It did the last time I tried those.
Whether this capacitor in my radio was actually defective, I
don't know. Yes or no, it was worth the effort to change it as
doing so, removes at least this one element of risk to the continued
good performance of this fine radio.
Questions? Comments? Contact
me
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